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彩涂生产线钢带跑偏现象

彩涂生产线钢带跑偏现象

A跑偏现象
(1)彩涂生产线钢带板形不好,两端的厚度不均,造成钢带两端的张力不均匀,钢带始终往张紧力大的一边跑偏,针对这种情况,可以通过调整传动辊或改善辊子两边的张紧力来消除,对调整不过来的就必须对钢带接头重接。
(2)彩涂生产线机组中心线歪斜。彩涂生产线机架歪斜包括机架中心线歪斜和机架两边高低倾斜,这两种情横向都会造成严重跑偏,并且很难调整。这属于机组的安装质量问题,安装质量对钢带跑偏带产生的影响最大,由安装误差引起的钢带跑偏最难处理。
(3)张力装置的缓冲压辊压力不均匀,造成钢带两边运行阻力不一致,引起跑偏,这种情况的处理相对较容易,只要重新检测和调整好机组所有缓冲辊和压辊的压力即可。(4)运行中振动引起的跑偏。机组在运行时的机械振动是不可避免的,在钢带运行速度越快时,振动越大,造成的钢带跑偏也越严重。在生产线运行期间,所有与钢带接触的辊子的径向跳动引起的振动都有可能引起钢带的跑偏。
(5)钢带张力过大或过小,应重新计算并调整机组各段的张力值。(6)转向辊的轴承被卡死引起辊子不转动,钢带与辊面的摩擦力增大。(7)钢带板形差,有太大的镰刀弯或浪边。
(8)辊子外表面加工误差,呈锥形、粘有脏物或磨损不均造成直径大小不一,钢带会向直径较大的一侧跑偏。其受力情况如图3-7所示,钢带的牵引力F产生一个向直径大侧的移动分力 F,,在分力 F,的作用下,钢带产生偏移。

A deviation phenomenon
 
(1) The strip shape is not good, the thickness at both ends is not uniform, resulting in uneven tension at both ends of the strip, and the strip always deviates to the side with large tension. In view of this situation, it can be eliminated by adjusting the driving roller or improving the tension on both sides of the roller. If it can not be adjusted, the strip joint must be reconnected.
 
(2) The center line of the unit is skew. The frame skew includes the frame center line skew and the frame both sides high and low tilt, both of which will cause serious lateral deviation, and it is difficult to adjust. This belongs to the installation quality problem of the unit. The installation quality has the greatest impact on the steel belt deviation, and the steel belt deviation caused by the installation error is the most difficult to deal with.
 
(3) The uneven pressure of the buffer roller of the tension device causes the inconsistent running resistance on both sides of the steel strip, resulting in deviation. It is relatively easy to deal with this situation, as long as the pressure of all buffer rollers and pressure rollers of the unit is re detected and adjusted. (4) Running deviation caused by vibration during operation. The mechanical vibration of the unit in operation is inevitable. The faster the running speed of the steel belt, the greater the vibration, and the more serious the deviation of the steel belt. During the operation of the production line, the vibration caused by the radial runout of all the rollers in contact with the steel strip may cause the deviation of the steel strip.
 
(5) If the steel strip tension is too large or too small, the tension value of each section of the unit shall be recalculated and adjusted. (6) The bearing of the steering roller is blocked, which causes the roller not to rotate and the friction between the steel strip and the roller surface increases. (7) The shape of the steel strip is poor, and there is too big sickle bend or wave edge.
 
(8) The processing error of the roller outer surface, such as taper, dirt or uneven wear, results in different diameters, and the steel strip will deviate to the side with larger diameter. The force condition is shown in Fig. 3-7. The traction force F of the steel strip produces a component force F which moves to the large diameter side. Under the action of component force F, the steel strip deflects.

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